표준 실린더

Classic & Reliable 표준 실린더 솔루션

로드리스 실린더는 독특한 구조 설계로 설치 공간을 절약하고 긴 스트로크 이동을 실현하는 데 상당한 이점을 제공합니다. 다양한 자동화 요구 사항을 충족하는 다양한 로드리스 실린더 유형을 제공하여 시스템 성능과 공간 활용도를 높일 수 있습니다.

선택해야 하는 이유 Standard Cylinders?

Meets International Standards

Strictly designed and manufactured according to ISO and other international standards, ensuring product universality and interchangeability for easy selection and replacement.

Full Range of Sizes & Strokes

Offering a wide selection of bore sizes from small to large, along with a rich variety of standard and custom strokes to meet diverse application needs.

Stable & Reliable Performance

Utilizing high-quality seals and precision machining processes to ensure smooth cylinder operation, long service life, and low failure rates.

이해 표준 실린더 Structure & Features

Classic Design, Superior Performance

Standard cylinders typically consist of a cylinder barrel, piston, piston rod, end caps, and seals. Their mature design and stable manufacturing process make them one of the most widely used pneumatic actuators.

Barrel Material: Usually high-strength aluminum alloy or stainless steel, with a precision-machined inner wall for low friction.
피스톤 로드: High-precision grinding, hard chrome plating for wear and corrosion resistance.
Sealing System: High-performance seals ensure good airtightness and long service life.
쿠션: Most standard cylinders feature adjustable air cushioning or fixed cushioning at both ends to absorb impact effectively.
Mounting Versatility: A variety of standard mounting accessories like foot brackets, flanges, and trunnions are available for flexible installation.

우리의 기술 혁신 및 고유한 이점

Optimized Sealing System

Employing low-friction, long-life seals to reduce breakaway pressure, improve response speed, and extend cylinder service life.

Self-Lubricating Bearings

Piston rod guide bushings in select models feature self-lubricating bearings, reducing maintenance needs and ensuring long-term smooth operation.

Diverse Cushioning Options

Offering adjustable air cushioning, fixed rubber bumpers, and other options to meet impact absorption needs under various speeds and loads.

Extensive Mounting Accessories

A full range of standard mounting accessories, such as foot brackets, flanges, trunnions, and U-clips, for flexible installation on various equipment.

선택 시 주요 매개변수 Standard Cylinders

보어 크기

From Ø8mm to Ø320mm or larger, directly impacting output force.

스트로크

Standard strokes available, with custom non-standard strokes available on request.

작동 압력

Typically 0.1~1.0 MPa; select based on actual air source pressure.

작업 유형

Double-acting (common) or single-acting (spring return/extend).

쿠션

Adjustable air cushioning at both ends, rubber bumpers, or no cushioning.

마운팅 스타일

Basic, foot, flange, single/double clevis, center trunnion, etc.

Port Thread

M5, G1/8, G1/4, G3/8, G1/2, etc., matched to bore size.

작동 온도

Standard: -20℃~80℃; high/low-temperature versions customizable.

자세한 매개변수는 개별 제품 설명서 또는 기술 전문가와 상담하세요.

Wide Applications of Standard Cylinders

Automated Production Lines

For various actions like pushing, pulling, lifting, lowering, clamping, and positioning of workpieces.

Packaging & Printing Machinery

Enabling functions like material conveying, labeling, case sealing, and paper handling.

Robotics & Manipulators

Serving as actuators for robotic arms to perform gripping, handling, and other movements.

Machine Tool & Mold Industry

For workpiece clamping, mold opening/closing, tool feeding, etc.

Food & Beverage Industry

Used in filling, sorting, conveying (hygienic models required).

General Industrial Equipment

Found in almost any application requiring linear reciprocating motion.

표준 실린더 설치 및 유지 관리 팁

설치 참고 사항:

Before installation, check if the cylinder model and specifications meet design requirements and if there’s any damage.
Ensure the mounting base is sufficiently rigid and the mounting surface is flat.
The cylinder axis should be coaxial with the direction of load movement to avoid side loads.
Thoroughly purge pipelines before connecting air tubes to prevent impurities from entering the cylinder.
Correctly adjust the cushion valves at both ends (if adjustable) according to load and impact conditions.

정기 유지 관리:

Periodically check if mounting bolts are loose and if there are air leaks at connections.
Maintain a clean air source; regularly check the working status of filters, regulators, and lubricators (if used).
Inspect the piston rod surface for scratches or rust and clean it promptly.
For cylinders with magnetic rings, avoid strong magnetic field interference.
After long periods of disuse, perform a no-load test run before putting back into operation.

Proper installation and maintenance are key to the long-term reliable operation of standard cylinders.

표준 실린더 자주 묻는 질문

How to calculate the required bore size based on load?

Calculating cylinder bore size typically involves considering load force, operating pressure, and load factor. The basic formula is:

Theoretical Cylinder Output Force (F) = Pressure (P) × Effective Piston Area (A)

Effective Piston Area (A) = π × (Bore Diameter D / 2)²

In practice, the theoretical output force should exceed the load force. A load factor (e.g., 50%-70%) is often considered, meaning F × Load Factor ≥ Actual Load. For double-acting cylinders, the effective area differs for extension and retraction (retraction area is reduced by the piston rod area).

We recommend providing detailed load conditions and operating pressure so our technical engineers can assist with selection.

What is the purpose of standard cylinder cushioning and how to adjust it?

Purpose: Cylinder cushioning absorbs residual kinetic energy as the piston reaches the end of its stroke, reducing impact and noise, protecting the cylinder and equipment, and extending service life. It’s especially important in high-speed or heavy-load applications.

Adjustment (for adjustable air cushioning):

Standard cylinders usually have cushion adjustment valves (throttle valves) at both ends.
Turning the valve clockwise increases cushioning (slower exhaust); counter-clockwise decreases cushioning (faster exhaust).
Adjust by gradually opening from a fully closed (or minimum cushioning) state, observing cylinder operation until the piston stops smoothly at the end of stroke without significant impact.
Adjust cushioning at both ends separately. Avoid over-adjusting or excessive cushioning, which can slow down operation.

What if I need a stroke length not listed as standard?

Most of our standard cylinder series support non-standard stroke customization. You can specify the exact stroke length required for your application.
When customizing non-standard strokes, please note:
- Excessively Long Strokes: May require consideration of piston rod strength and stability to prevent bending. For very long strokes, a thicker piston rod or other cylinder types (like rodless cylinders) might be necessary.
- Very Short Strokes: May also have manufacturing limitations.
- Lead Time: Lead times for non-standard custom products are typically longer than for standard products.
제발 contact our sales or technical team with your specific stroke requirements, and we will assess feasibility and provide a solution.

Can standard cylinders be used in special environments?

Standard cylinders with standard materials and design are suitable for general industrial environments. For special environments, we can often provide customized solutions:

High-Temperature Environments: Can use high-temperature resistant seals (e.g., FKM/Viton®) and high-temperature grease. Some models may also require special treatment for barrel and piston rod materials.
Low-Temperature Environments: Can use low-temperature resistant seals and grease.
Corrosive Environments: Can use stainless steel for the barrel, piston rod, end caps, and fasteners, along with corrosion-resistant seals.
Dusty Environments: Consider adding a piston rod boot or choosing products with higher protection ratings.
Cleanroom Environments: Specific materials, surface treatments, and lubrication methods can be selected to meet cleanliness requirements.

Please specify your operating environment conditions when inquiring so we can recommend or customize suitable products.

How to choose the right sensor (magnetic switch) for a standard cylinder?

When selecting a magnetic switch for a standard cylinder, consider these points:

마그네틱 피스톤: First, confirm that the standard cylinder’s piston is equipped with a permanent magnet (magnetic ring). Only cylinders with magnetic pistons can be used with magnetic switches. Most of our standard cylinders can be ordered with a magnetic piston.
스위치 유형: Common types include reed switches and solid-state switches (e.g., Hall effect, magnetoresistive). Reed switches are lower cost but have lower life expectancy and shock resistance than solid-state switches; solid-state switches offer faster response, longer life, and no mechanical contacts.
Operating Voltage & Current: Select appropriate voltage (e.g., DC24V, AC110V) and load current according to your control system.
Output Type: NPN, PNP, 2-wire, 3-wire, etc.
Indicator Light: Switches with LED indicators make it easy to observe a working status.
Mounting Method: Choose the corresponding switch mounting method based on the cylinder barrel’s mounting groove type (e.g., T-slot, C-slot, tie-rod).
Cable Length & Connector: Select appropriate cable length and whether a pre-wired connector is needed.

You can consult our cylinder accessories catalog or ask our technical staff for matching recommendations.

이상적인 선택 표준 실린더자동화 요구 사항 충족

Our standard cylinder series, with its excellent versatility, reliability, and cost-effectiveness, provides power support for various industries. Explore our products now, or contact our pneumatic expert team for professional selection and technical support.

회사 소개

연락처 정보

샘플 주문

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DNC 시리즈 ISO6431 공압 실린더

DNG 시리즈 ISO15552 공압 실린더

SI 시리즈 ISO 6431 공압 실린더