Pressure Regulators

Pressure Regulators | Stabilize Outlet Pressure, Protect Downstream Equipment & Optimize System Performance. Explore our full range of precision pressure regulators. They accurately control and maintain system pressure at a set point, regardless of upstream fluctuations or downstream air consumption changes. They are key to protecting sensitive components, ensuring process stability, and saving energy. Find your model now.

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Precision Pressure Regulators for Optimal System Control

Take command of your pneumatic systems with our high-performance pressure regulators. Engineered to deliver stable and accurate downstream pressure, our regulators protect your equipment from overpressure, ensure consistent operation, and help optimize energy consumption for a more efficient and reliable workflow.

Key Benefits of Using Our Pressure Regulators

Stable Pressure Output

Maintains consistent downstream pressure regardless of inlet pressure fluctuations, ensuring reliable equipment operation.

Equipment Protection

Prevents damage to sensitive pneumatic components by protecting them from excessive supply pressure.

Energy Efficiency

Allows you to set the optimal pressure for each application, reducing unnecessary air consumption and energy costs.

Understanding Pressure Regulator Design & Function

AR & BR Series Pneumatic Pressure Regulators

How Pressure Regulators Work

A pressure regulator is a valve that automatically cuts off the flow of a liquid or gas at a certain pressure. It reduces a higher inlet pressure to a lower, controlled outlet pressure and maintains this outlet pressure despite fluctuations in the inlet pressure or downstream flow demand (within its operating limits).

Key Components & Operation:

  • Adjusting Mechanism: Usually a knob or screw that compresses a spring, setting the desired output pressure.
  • Sensing Element: A diaphragm or piston that senses the downstream pressure.
  • Control Element: A poppet or valve seat that opens or closes to modulate flow based on the balance between the spring force and the downstream pressure acting on the sensing element.
  • Relieving Feature (Optional): Allows excess downstream pressure to vent to atmosphere, maintaining the set pressure.

Our Pressure Regulator Technology Advantage

High Sensitivity & Accuracy

Responsive diaphragm/piston designs ensure precise pressure control and quick reaction to changes in flow or supply pressure.

Excellent Relieving Characteristics

Efficiently vents excess downstream pressure to maintain the setpoint, protecting sensitive equipment (for relieving types).

Durable Construction

Made with high-quality body materials (e.g., aluminum alloy, brass) and wear-resistant seals for long service life.

Easy Adjustment & Mounting

User-friendly adjustment knobs (often with locking feature) and standard porting for simple installation and setup.

Key Parameters for Selecting Pressure Regulators

Port Size & Thread

E.g., G1/8, G1/4, G3/8, G1/2, G1, NPT options.

Pressure Regulation Range

The adjustable output pressure range (e.g., 0.05-0.85 MPa, 0.5-12 bar).

Maximum Inlet Pressure

The highest supply pressure the regulator can safely handle.

Flow Rate Capacity

Rated airflow at a specified inlet and outlet pressure (L/min, SCFM).

Relieving / Non-Relieving

Whether the regulator can vent excess downstream pressure.

Gauge Port Option

Availability of ports for pressure gauge installation (inlet/outlet).

Body Material

Aluminum alloy, brass, stainless steel, etc.

Operating Temperature

Suitable ambient and media temperature range.

For detailed parameters, please refer to individual product manuals or consult our technical experts.

Pressure Regulator Installation & Maintenance

Installation Best Practices:

  • Install the regulator with the airflow direction matching the arrow on the body.
  • Position upstream of lubricators (if used) and downstream of filters for best performance.
  • Mount in an accessible location for easy pressure adjustment and gauge reading.
  • Ensure pipe connections are clean and use appropriate thread sealant to prevent leaks.
  • Avoid overtightening fittings, which can damage the regulator body.

Routine Maintenance:

  • Periodically check the set pressure and adjust if necessary. Ensure the locking mechanism on the adjustment knob is engaged.
  • Inspect for any air leaks from the body, ports, or diaphragm vent (for relieving types).
  • Ensure the upstream filter is functioning correctly to protect the regulator’s internal components.
  • If the regulator becomes unresponsive or fails to maintain pressure, it may require internal cleaning or seal replacement (refer to service manual).

Always de-pressurize the system before performing any maintenance on pressure regulators.

Pressure Regulator FAQs

The primary function of a pneumatic pressure regulator is to reduce a higher, often fluctuating, inlet air pressure to a lower, constant, and usable outlet pressure. It then maintains this set outlet pressure despite variations in the inlet pressure (as long as it’s higher than the setpoint) or changes in downstream air demand.

Relieving Regulator: This type of regulator can vent excess downstream pressure to the atmosphere if it rises above the set pressure. For example, if a cylinder retracts and pushes air back, or if ambient temperature increases causing pressure rise in a closed volume, a relieving regulator will release this excess pressure to maintain the setpoint. This is the most common type for general pneumatic applications.

Non-Relieving Regulator: This type does not have an internal mechanism to vent excess downstream pressure. If downstream pressure increases above the setpoint, it will remain trapped until consumed by the application or manually vented. Non-relieving regulators are used in applications where venting to the atmosphere is undesirable (e.g., when using specific gases other than air, or to prevent contaminants from entering the vent port).

Most regulators have an adjustment knob or screw. To set the pressure:

  1. Ensure the upstream air supply is on and the downstream circuit is either closed or has a small bleed to allow pressure to build.
  2. Unlock the adjustment knob if it has a locking feature (e.g., pull up).
  3. Slowly turn the knob while observing an accurate pressure gauge connected to the regulator’s outlet port (or an integrated gauge).
  4. Turn clockwise to increase pressure, and counter-clockwise to decrease. It’s generally recommended to adjust upwards to the desired setpoint.
  5. Once the desired pressure is reached and stable, lock the adjustment knob to prevent accidental changes.

Always set the pressure to the minimum required by the application for optimal efficiency and component life.

A standard pressure regulator is designed to reduce pressure. If the inlet (supply) pressure drops below the set outlet pressure, the regulator will essentially become fully open, and the outlet pressure will be approximately equal to the (now lower) inlet pressure, minus any small internal pressure drop across the valve.

The regulator cannot boost or increase pressure; for that, you would need a pressure booster or a higher supply pressure.

Pressure fluctuation or “creep” (a slow rise in outlet pressure above the setpoint, especially under no-flow conditions) can be due to several reasons:

  • Worn or Damaged Seat/Diaphragm: The internal sealing components of the regulator may be worn, dirty, or damaged, preventing a tight shut-off and allowing inlet pressure to slowly leak through to the outlet side.
  • Dirt or Debris: Contaminants lodged in the valve seat can prevent proper sealing.
  • Incorrect Sizing: A significantly oversized regulator for a very low flow application might exhibit instability.
  • High Inlet Pressure Fluctuations: While regulators compensate for this, extreme or rapid inlet fluctuations can sometimes affect outlet stability.
  • Faulty Relieving Mechanism (for relieving types): If the relieving mechanism is stuck, it can’t vent excess downstream pressure.

This often indicates the regulator needs cleaning, servicing (seal replacement), or replacement.

Achieve Stable and Efficient Pneumatic Control with Our Pressure Regulators

Protect your equipment, optimize energy use, and ensure consistent performance with our precision pressure regulators. Explore our diverse range or contact our air preparation specialists for expert advice and the ideal solution for your system.

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