- Product Type: Pneumatic Cylinder Assembly Kit
- Series: ADN Series
- Standard Compliance: ISO 21287 (ensures dimensional interchangeability for mounting and key features of the assembled cylinder)
I. Operational Specifications (for Assembled Cylinder):
- Acting Principle: Typically Double-Acting (kits for Single-Acting versions may also be available depending on the manufacturer)
- Operating Medium: Compressed Air, filtered to ISO 8573-1:2010 [7:4:4] (lubricated or non-lubricated operation often possible)
- Operating Pressure Range:
- Typically: 0.6 to 10 bar (0.06 to 1 MPa; approx. 9 to 145 psi)
- (Note: Smaller bores like Ø12mm-Ø16mm, if offered as ADN-type, might have a minimum operating pressure closer to 1 bar)
- Proof Pressure: Typically 1.5 MPa (15 bar; approx. 217 psi)
- Ambient Temperature Range:
- Standard Seals: -20°C to +80°C (-4°F to +176°F)
- (Kits with specialized high/low-temperature seals will specify different ranges)
- Cushioning:
- Standard: Elastic cushioning rings/pads at both ends (P-type or equivalent)
- Piston Speed Range: Typically 30 mm/s to 500 mm/s (varies by application, load, and bore size)
II. Dimensional & Constructional Parameters (Kit Components & Assembled Cylinder):
- Available Bore Sizes (Kit Selection):
- Common ISO 21287 Bores: Ø20mm, Ø25mm, Ø32mm, Ø40mm, Ø50mm, Ø63mm, Ø80mm, Ø100mm
- (Smaller ADN-type bores like Ø12mm, Ø16mm may also be available from some suppliers)
- Stroke Length (Configurable via Kit):
- Components allow for assembly of various stroke lengths, determined by user cutting of barrel and piston rod stock.
- Maximum Assembled Stroke Potential: Typically up to 300mm or 500mm, depending on bore size and manufacturer’s stock lengths.
- Piston Rod:
- Material: High-tensile Stainless Steel (common) or Hard Chrome Plated Carbon Steel.
- Thread: Male or Female (as per ISO 21287 for the selected bore size).
- Options: Kits for non-rotating rod versions may be available for some ADN variants.
- Cylinder Barrel:
- Material: Anodized Wrought Aluminum Alloy (profile tube).
- Features: Often includes integrated T-slots on one or more sides for direct mounting of proximity sensors.
- End Caps:
- Material: Die-cast Aluminum or Anodized Wrought Aluminum Alloy.
- Seals (Included in Kit):
- Piston Seals: Typically PUR (Polyurethane) or NBR (Nitrile Rubber).
- Rod Seals/Wiper: Typically PUR or NBR.
- O-Rings & Static Seals: NBR or FKM/Viton (for optional high-temp kits).
- Magnetic Piston:
- Typically standard or a selectable option within the kit for position sensing via external sensors.
- Mounting Options (for Assembled Cylinder):
- Conforming to ISO 21287: Through-holes, internal threads in end caps. A comprehensive range of standardized mounting accessories (foot mounts, flanges, clevises, trunnions, etc.) are usually sold separately.
III. Kit Specifics:
- Kit Contents (General):
- Cylinder Barrel Profile (often supplied in stock lengths for user cutting)
- Piston Rod Stock (often supplied in stock lengths for user cutting and threading/machining)
- Front End Cap Assembly
- Rear End Cap Assembly
- Piston Assembly (including magnet if applicable)
- Complete Seal Set (piston seals, rod seal, wiper, O-rings, guide/wear rings, cushioning elements)
- Assembly Fasteners (e.g., screws, retaining rings)
- Lubricating Grease (for initial assembly)
- Customization Note: Assembly kits are designed to allow users to create cylinders of specific, often non-standard, stroke lengths by cutting the barrel and piston rod material to the required dimensions. Appropriate tools and machining capabilities are necessary.