필터-윤활기

Filter-Lubricator | Filters Impurities & Adds Oil Mist to Lubricate Pneumatic Components. Explore our combined units that integrate filtration and lubrication, ensuring your pneumatic equipment receives optimal lubrication with clean air, thereby reducing wear and extending service life. View models now.

샘플 주문

프로젝트에 필요한 제품이 필요하신가요?

소싱이 어려울 수 있다는 것을 잘 알고 있습니다.

고유하거나 찾기 어려운 구성 요소도 주저하지 말고 양식을 작성하여 문의 사항을 제출하고 원하는 맞춤형 솔루션을 받아보세요! 일반적인 솔루션은 잊어버리세요. 고객의 정확한 요구 사항을 파악하고 꼭 맞는 결과를 제공하는 데 특화되어 있습니다.

Efficient 필터-윤활기 Combination Units

Streamline your pneumatic system with our high-performance filter-lubricator units. These compact devices combine essential air filtration with precise lubrication, delivering clean, conditioned, and lubricated air to protect your equipment, reduce wear, and ensure smooth, efficient operation.

선택해야 하는 이유 Filter-Lubricators ?

Dual-Action Efficiency

Combines effective particle and moisture filtration with precise oil mist lubrication in a single, integrated unit.

Space & Cost Saving

Reduces installation space and piping complexity compared to separate filter and lubricator units, lowering overall costs.

Extended Component Life

Provides clean and properly lubricated air, minimizing wear and tear on pneumatic cylinders, valves, and tools.

이해 필터-윤활기 디자인

XMA 시리즈 메탈 컵 공압 FR 유닛(2-요소)

Integrated Air Preparation

A filter-lubricator unit is a two-piece combination that integrates an air filter and a mist lubricator into a single assembly. Air first passes through the filter section to remove solid particles and condensed water, then flows into the lubricator section where a fine oil mist is added to the airstream.

주요 구성 요소:

  • 필터 섹션: Includes a filter element (various micron ratings), a bowl for collecting condensate, and a drain mechanism (manual, semi-auto, or auto).
  • Lubricator Section: Consists of an oil reservoir (bowl), an oil pick-up tube, an adjustable oil drip-rate mechanism, and a sight dome to observe oil delivery.
  • Connecting Body: Joins the filter and lubricator components, often with modular connection capabilities.

우리의 Filter-Lubricator Technology 이점

Efficient Filtration Media

High-performance filter elements ensure effective removal of contaminants with minimal pressure drop, maximizing airflow.

Precise Lubrication Control

Adjustable oil drip rate allows fine-tuning of lubrication to match the specific needs of downstream equipment, preventing over or under-lubrication.

Durable & Transparent Bowls

High-strength polycarbonate bowls for easy monitoring of condensate and oil levels, with metal bowl guards available for added protection.

Modular & Easy Maintenance

Modular design allows for easy connection with other air preparation units (like regulators) and simplifies element replacement and servicing.

선택 시 주요 매개변수 Filter-Lubricators

포트 크기 및 스레드 유형

E.g., G1/4, G3/8, G1/2, G3/4, G1, NPT options.

여과 등급(미크론)

Standard filtration levels (e.g., 5µm, 25µm, 40µm) for particulate removal.

작동 압력 범위

Maximum and minimum inlet pressure for safe and effective operation.

유량 용량

Maximum airflow the unit can handle (e.g., L/min, SCFM).

Oil Bowl Capacity

Volume of the lubricator oil reservoir (e.g., cm³, oz).

Recommended Lubricant

Type of oil suitable for the lubricator (e.g., ISO VG32 turbine oil).

Drain Type (Filter)

Manual, semi-automatic, or fully automatic drain for condensate removal.

작동 온도

주변 및 미디어 온도 제한.

자세한 매개변수는 개별 제품 설명서 또는 기술 전문가와 상담하세요.

일반적인 애플리케이션 Filter-Lubricators

A pneumatic filter-lubricator unit on an air line, protecting and lubricating air-powered tools like impact wrenches, grinders, and nail guns.

Pneumatic Tools & Equipment

Protecting and lubricating air motors, impact wrenches, grinders, nail guns, and other air-powered tools.

A pneumatic filter-lubricator unit providing clean and lubricated air with oil mist to a cylinder actuation system, ensuring optimal performance and longevity.

Cylinder Actuation Systems

Providing clean and lubricated air to pneumatic cylinders that require oil mist lubrication for optimal performance and longevity.

A pneumatic filter-lubricator ensuring reliable operation of pneumatic components in pick-and-place units, conveyors, and other machinery on an automated assembly line.

자동화된 조립 라인

Ensuring reliable operation of pneumatic components in pick-and-place units, conveyors, and other assembly machinery.

A pneumatic filter-lubricator unit protecting the pneumatic systems in general manufacturing machinery, such as textile machines, printing presses, and woodworking equipment.

General Manufacturing Machinery

Protecting pneumatic systems in textile machines, printing presses, woodworking equipment, and more.

A pneumatic filter-lubricator unit in a maintenance and repair workshop, providing conditioned air for various air tools and equipment.

Maintenance & Repair Workshops

Providing conditioned air for various air tools and equipment used in workshops and service centers.

A compact pneumatic filter-lubricator providing a portable air preparation solution for mobile equipment or temporary pneumatic setups.

Mobile Pneumatic Systems

Compact solution for air preparation on mobile equipment or temporary pneumatic setups.

필터-윤활기 설치 및 유지 관리

설치 모범 사례:

  • Install the unit as close as practical to the point of use, with the filter upstream of the lubricator.
  • 장치 본체에 화살표가 표시된 대로 공기 흐름 방향이 올바른지 확인하세요.
  • 적절한 필터 배출과 윤활유 오일 픽업을 위해 보울을 아래로 향하게 하여 수직으로 장착합니다.
  • Allow sufficient space below bowls for draining condensate and refilling oil.
  • 안전하고 누수 없는 연결을 위해 적절한 피팅과 나사산 실란트를 사용하세요.

정기 유지 관리:

  • 필터: Regularly drain condensate. Replace the filter element when pressure drop becomes excessive or per schedule.
  • 윤활기: Monitor oil level in the bowl and refill with recommended lubricant before it runs empty. Adjust oil drip rate as needed for the application. Clean oil pick-up tube if clogged.
  • 그릇: Clean polycarbonate bowls with mild soapy water only; avoid solvents. Inspect for cracks or damage.
  • 일반: Check for air leaks and ensure all connections are tight.

Always de-pressurize the system before performing any maintenance on filter-lubricator units.

필터-윤활기 자주 묻는 질문

A combined filter-lubricator unit is ideal when:

  • Space is limited: They offer a more compact footprint than installing a separate filter and lubricator.
  • Simplified installation is desired: Fewer connections and less piping are required.
  • Cost-effectiveness is a factor: Often, a combination unit is more economical than purchasing and installing two separate devices.
  • Standard air preparation is needed: For general-purpose pneumatic tools and actuators that benefit from both filtration and oil mist lubrication.

However, if you need different filtration levels before and after a regulator, or if only some parts of your system require lubrication, separate components might offer more flexibility.

It’s crucial to use the lubricant type recommended by the manufacturer of the filter-lubricator unit and the pneumatic components it will be supplying.

Typically, light mineral oils specifically designed for pneumatic systems are used, often around ISO VG32 viscosity. Using the wrong type of oil can:

  • Damage seals and O-rings in the lubricator and downstream components.
  • Cause improper atomization and oil delivery.
  • Lead to varnish or sludge buildup.

Always refer to the product documentation for compatible oil specifications. Do not mix different types of oils.

Most lubricators have an adjustment knob or screw, often located near or on top of the sight dome (the transparent dome where you can see oil dripping).

  • Turning the knob/screw (usually counter-clockwise for more oil, clockwise for less) controls the amount of oil mixed with the airflow.
  • The ideal drip rate depends on the air consumption of the downstream equipment. A general starting point might be 1-2 drops per minute for every 10-20 SCFM (Standard Cubic Feet per Minute) of airflow, but this is highly application-dependent.
  • Observe the exhaust air from your pneumatic devices; a very light sheen of oil is usually sufficient. Excessive oil can lead to contamination and sluggish operation.

It’s best to start with a low drip rate and gradually increase it while monitoring the performance and lubrication needs of your equipment. Refer to the manufacturer’s guidelines.

No, not all pneumatic components require or should receive oil mist lubrication.

  • Many modern pneumatic cylinders and valves are designed with self-lubricating materials or are “lubricated for life” with grease during manufacturing. Adding oil mist to these can sometimes wash out the factory grease and be detrimental.
  • Applications in industries like food & beverage, pharmaceuticals, and electronics often require oil-free air to prevent product contamination.
  • Some specialized components may have specific lubrication requirements or be incompatible with certain oils.

Always check the specifications of your downstream pneumatic components. If they are designed for non-lube service, a filter-lubricator should not be used, or the lubricator section should be disabled or bypassed. In such cases, a filter-regulator (FR) unit might be more appropriate.

A typical maintenance schedule includes:

  • Daily/Weekly: Check and drain condensate from the filter bowl. Check the oil level in the lubricator bowl and refill if necessary. Observe the oil drip rate.
  • Monthly (or as needed based on conditions): Inspect the filter element for clogging (monitor pressure drop). Clean the filter bowl.
  • Every 6-12 Months (or as per manufacturer’s recommendation/pressure drop): Replace the filter element. Clean the lubricator internals if oil flow becomes restricted. Inspect all seals and O-rings for wear or damage.

The exact schedule will depend on the operating environment, air quality, and usage frequency. Heavily contaminated air or high cycle rates will require more frequent maintenance.

Optimize Your Air Prep with Our Filter-Lubricator Units

Ensure your pneumatic systems receive clean, lubricated air for maximum efficiency and longevity. Explore our range of filter-lubricators or contact our air preparation specialists for expert advice and solutions tailored to your needs.

벱토 로고

정보 양식 제출 후 더 많은 혜택 받기