Explore the future of pneumatics. Our blog offers expert insights, technical guides, and industry trends to help you innovate and optimize your automation systems.
Flow controls regulate actuator speed by restricting air flow in and out of cylinders through adjustable needle valves, one-way flow controls, or speed controllers – enabling precise speed tuning that optimizes cycle times, reduces mechanical stress, and improves system reliability while maintaining consistent performance across varying load conditions.
Effective pneumatic leak detection combines ultrasonic leak detectors, soap solution testing, and thermal imaging to identify air leaks as small as 0.1 CFM, enabling maintenance teams to reduce compressed air waste by 30-50% while extending equipment life and improving system reliability through systematic detection and repair programs.
ISO 13849 safety circuits for pneumatic systems require dual-channel monitoring, emergency stop functions, safe failure modes, and performance level calculations to achieve Category 3 or 4 safety integrity levels that protect personnel and equipment from hazardous pneumatic energy release.
Successful cold weather pneumatic operations require proper air preparation with moisture removal, temperature-appropriate lubricants, insulated components, heated air supply systems, and regular maintenance protocols specifically designed for low-temperature environments.
Proper compressed air pipe sizing requires calculating flow velocity below 20 ft/s, pressure drop under 10% of system pressure, and adequate diameter based on CFM demand to ensure optimal pneumatic performance, energy efficiency, and reliable operation of rodless cylinders and other pneumatic components.
