Explore the future of pneumatics. Our blog offers expert insights, technical guides, and industry trends to help you innovate and optimize your automation systems.
Rotary actuator torque requirements are calculated using the formula T = F × r + friction losses + inertial loads, where applied force, moment arm distance, friction coefficients, and acceleration requirements determine the minimum torque needed for reliable operation with appropriate safety factors.
High-force pneumatic actuators for pressing and clamping operations deliver 2-10 times more force than standard cylinders through larger bore sizes, force multiplication systems, and optimized pressure designs – these specialized actuators provide reliable clamping forces up to 50,000 lbs while maintaining the speed and controllability advantages of pneumatic systems.
Flow controls regulate actuator speed by restricting air flow in and out of cylinders through adjustable needle valves, one-way flow controls, or speed controllers – enabling precise speed tuning that optimizes cycle times, reduces mechanical stress, and improves system reliability while maintaining consistent performance across varying load conditions.
Effective pneumatic leak detection combines ultrasonic leak detectors, soap solution testing, and thermal imaging to identify air leaks as small as 0.1 CFM, enabling maintenance teams to reduce compressed air waste by 30-50% while extending equipment life and improving system reliability through systematic detection and repair programs.
ISO 13849 safety circuits for pneumatic systems require dual-channel monitoring, emergency stop functions, safe failure modes, and performance level calculations to achieve Category 3 or 4 safety integrity levels that protect personnel and equipment from hazardous pneumatic energy release.
