Explore the future of pneumatics. Our blog offers expert insights, technical guides, and industry trends to help you innovate and optimize your automation systems.
Internal leakage in pneumatic cylinders occurs when compressed air escapes between the piston and cylinder bore, typically due to worn seals, damaged surfaces, or contamination. This results in reduced force output, slower cycle times, and increased energy consumption.
Understanding the force factor in pneumatic cylinder selection involves calculating theoretical force output, applying safety factors for real-world conditions, considering friction losses, pressure variations, and load dynamics to ensure reliable operation with adequate force margins for consistent performance.
Trunnion mount cylinders provide pivoting capability for angular positioning applications, offering superior load distribution, reduced side loading stress, and flexible mounting options that accommodate system misalignment while maintaining precise control in rotating, tilting, and multi-axis automation systems.
When pneumatic cylinders1 fail to start moving smoothly, production lines grind to a halt, costing manufacturers thousands of dollars per hour. This frustrating scenario often stems from inadequate understanding of breakaway force requirements. Breakaway force in pneumatic cylinders is the initial force required to overcome static friction and begin cylinder movement from a stationary position, typically 25-50% higher than the force needed for continuous motion. 🔧
Low-friction cylinders reduce positioning errors by up to 95% compared to standard pneumatic cylinders, delivering the sub-millimeter accuracy essential for medical device manufacturing. These specialized cylinders eliminate stick-slip motion1 and provide smooth, consistent movement throughout their entire stroke length.
