Orifice flow

Air Flow Through Orifice Calculator

Estimate compressed-air flow through a round orifice from diameter, upstream pressure, downstream pressure, temperature, and discharge coefficient.

Orifice flow

Run the calculation

Estimate compressed-air flow through a round orifice from diameter, upstream pressure, downstream pressure, temperature, and discharge coefficient.

Engineering inputsAir Orifice Flow Calculator

Enter the known application values. Outputs update instantly as units or assumptions change.

Pressure unit
Use these values for preliminary sizing before final datasheet review.

Engineering visual

Air Orifice Flow Calculator calculation map

Upstream pressure drives flow through the valve restriction to downstream pressure. The restriction and pressure drop are shown at the component where they occur.

Air Orifice Flow Calculator calculation mapUpstream pressure drives flow through the valve restriction to downstream pressure. The restriction and pressure drop are shown at the component where they occur.UPSTREAM p₁DOWNSTREAM p₂VALVE / ORIFICEFLOW QΔp = p₁ − p₂
  1. 01Orifice diameter
  2. 02Calculate and compare
  3. 03Flow in SCFM
Estimated flow
Estimated SCFM
Flow state
Pressure ratio

Calculation reference

What this tool checks.

The calculator uses a simplified compressible-air equation and indicates whether the flow is choked for the entered pressure ratio.

Inputs

  • Orifice diameter
  • Upstream pressure
  • Downstream pressure
  • Air temperature
  • Discharge coefficient

Outputs

  • Flow in SCFM
  • Flow in L/min
  • Flow state
  • Pressure ratio

Engineering guide

Use the result with the right context.

Calculate air orifice flow calculator from application data and interpret the result for preliminary pneumatic engineering review.

Calculation workflow
  1. Enter the known application values, including Orifice diameter, Upstream pressure, Downstream pressure.

  2. Run the calculation using one consistent set of units and reference conditions.

  3. Review Flow in SCFM, Flow in L/min, Flow state, then compare the result with the component datasheet and application margin.

Assumptions and limits
  • Treat catalog flow coefficients and conductance values as component-specific data measured under stated reference conditions.

  • Validate tubing, fittings, silencers, manifolds, temperature, and simultaneous demand as part of the complete flow path.

How the Air Orifice Flow Calculator works

This calculator turns Orifice diameter, Upstream pressure, Downstream pressure into Flow in SCFM, Flow in L/min, Flow state. The governing relationship remains visible in the dedicated formula area so the result can be checked against a worksheet, supplier data, or measured machine values.

How to interpret the result

Use the output as a transparent first-pass engineering estimate, not an automatic product approval. Compare the calculated value with available catalog ratings, transient conditions, installation losses, service environment, and a safety margin appropriate to the machine risk.

Limits and verification

Treat catalog flow coefficients and conductance values as component-specific data measured under stated reference conditions. Validate tubing, fittings, silencers, manifolds, temperature, and simultaneous demand as part of the complete flow path. The final selection remains subject to the actual component datasheet, applicable standards, and validation on the installed system.

FAQ

Common review questions.

01Tool noteWhat is choked flow?

Choked flow occurs when the downstream pressure is low enough that more downstream pressure reduction no longer increases mass flow through the same orifice.

02Tool noteCan this replace a certified flow test?

No. Use it for comparison only. Final nozzle, valve, or safety-related flow values should be checked against manufacturer data or a measured test.

03Tool noteWhat should I verify after using the Air Orifice Flow Calculator?

Check the entered units and reference conditions, then compare the calculated outputs with manufacturer ratings, application safety margins, transient loads, installation losses, and measured machine performance.