Cushion energy

Pneumatic Cylinder Cushion Energy Calculator

Estimate kinetic and drive energy that the cylinder cushion or external shock absorber must absorb at the end of stroke.

Cushion energy

Run the calculation

Estimate kinetic and drive energy that the cylinder cushion or external shock absorber must absorb at the end of stroke.

Engineering inputsCylinder Cushion Energy Calculator

Enter the known application values. Outputs update instantly as units or assumptions change.

Travel orientation through cushion
Use these values for preliminary sizing before final datasheet review.

Engineering visual

Cylinder Cushion Energy Calculator calculation map

A moving mass enters a finite stopping or cushion distance. Velocity, stopping distance, deceleration, force, and absorbed energy share one motion path.

Cylinder Cushion Energy Calculator calculation mapA moving mass enters a finite stopping or cushion distance. Velocity, stopping distance, deceleration, force, and absorbed energy share one motion path.MASS mVELOCITY vCUSHION / STOPSTOP DISTANCE sE = ½mv²
  1. 01Moving mass
  2. 02Calculate and compare
  3. 03Kinetic energy
Kinetic energy
Drive energy
Gravity work
Required absorbed energy

Calculation reference

What this tool checks.

The calculator combines moving kinetic energy with estimated drive energy through the cushion stroke, then applies a safety factor.

Inputs

  • Moving mass
  • Impact velocity
  • Drive force
  • Cushion stroke
  • Travel orientation
  • Cycle rate
  • Catalog cushion capacity

Outputs

  • Kinetic energy
  • Drive energy
  • Gravity work
  • Required absorbed energy
  • Energy per hour
  • Capacity margin

Engineering guide

Use the result with the right context.

Calculate cylinder cushion energy calculator from application data and interpret the result for preliminary pneumatic engineering review.

Calculation workflow
  1. Enter the known application values, including Moving mass, Impact velocity, Drive force.

  2. Run the calculation using one consistent set of units and reference conditions.

  3. Review Kinetic energy, Drive energy, Gravity work, then compare the result with the component datasheet and application margin.

Assumptions and limits
  • Use gauge pressure at the actuator and account separately for downstream back pressure.

  • Confirm mounting, side load, cushioning, duty cycle, and catalog limits before final cylinder selection.

How the Cylinder Cushion Energy Calculator works

This calculator turns Moving mass, Impact velocity, Drive force into Kinetic energy, Drive energy, Gravity work. The governing relationship remains visible in the dedicated formula area so the result can be checked against a worksheet, supplier data, or measured machine values.

How to interpret the result

Use the output as a transparent first-pass engineering estimate, not an automatic product approval. Compare the calculated value with available catalog ratings, transient conditions, installation losses, service environment, and a safety margin appropriate to the machine risk.

Limits and verification

Use gauge pressure at the actuator and account separately for downstream back pressure. Confirm mounting, side load, cushioning, duty cycle, and catalog limits before final cylinder selection. The final selection remains subject to the actual component datasheet, applicable standards, and validation on the installed system.

FAQ

Common review questions.

01Tool noteWhy include drive force in a cushion check?

Compressed air can keep pushing while the piston enters the cushion zone, so the cushion may absorb both moving kinetic energy and drive energy.

02Tool noteWhat else affects cushion life?

Cycle rate, load guidance, approach speed variation, cushion adjustment, temperature, and external shock absorber capacity all affect final selection.

03Tool noteWhat should I verify after using the Cylinder Cushion Energy Calculator?

Check the entered units and reference conditions, then compare the calculated outputs with manufacturer ratings, application safety margins, transient loads, installation losses, and measured machine performance.